Should E-bikes Have UL-Certified Batteries? | Electric Bike Report

Companies that do business in the US have a powerful incentive to produce products that are safe and reliable. Their leadership typically knows that all it takes is one recall resulting in bad news coverage to undo years of crafting a good reputation.

We might not think twice about a lithium-ion e-bike battery that lacks UL certification, but with the number of stories that have appeared in the news about thermal runaway causing chemical fires that are difficult to extinguish and have resulted in multiple deaths, people are understandably concerned.

Before we go any further, we should take a moment to explain this a bit more. The majority of the reported fires have been started either by batteries in low-cost e-mobility devices like hoverboards and scooters that have batteries reflective of their cost, or batteries that were being repaired—against the express authorization of the manufacturer.

An e-bike battery is made up of a number of cells and these cells look very much like a AA battery. Every battery has a positive end (called a cathode) and a negative end (called an anode). Batteries generate electricity via a chemical reaction between the cathode and anode.

Inside the cell there is a thin membrane that separates the cathode and anode. But sometimes this membrane breaks down and if it does, the materials in the cathode and anode come into contact with each other, and that results in thermal runaway and a chemical fire that spreads from one cell to another, until the entire battery pack is burning.

These fires are difficult to extinguish, and as a result, fire departments often have little choice but to let the fires burn themselves out once the public is safe.

So it would appear that UL certification of e-bike batteries would be a no-brainer, right? Unfortunately, it’s not so simple as that. Within the bike industry a debate has emerged about which of two different UL regulations the industry should require.

UL 2271 would require that all e-bike batteries be certified by a lab. That seems straightforward. However, another regulation, UL 2849, would require that all of the electronic components in an e-bike be tested together as a system.

For companies like Bosch, Bafang and Brose that manufacture entire systems, this certification would not be an issue. But for a number of manufacturers who may spec a Bafang motor but another company’s battery, it would result in an expense that a competitor going with a Bosch system would not have to bear.

There are strong arguments for both rules. There’s no good reason not to have entire systems tested as UL 2849 would require. However, the debate is not whether to adopt both rules, but instead which rule. UL 2271 is the rule that would govern all the cheap batteries that are the cause of most, if not all, of the fires.

If we haven’t made the answer clear, it’s a resounding yes! Yes, of course e-bike batteries should be certified safe by a UL-accredited lab. None of the reputable manufacturers are arguing against that.

UL 2849 would not apply to aftermarket batteries, only complete systems. That means aftermarket batteries would continue to escape certification. Most of the fires we are seeing are caused by aftermarket batteries, as a result of poor design and/or construction. UL 2271 would apply to all such batteries.

Because the question is whether the industry should adopt UL 2271 or UL 2849, and the fires are being caused by faulty batteries, we believe that the industry should adopt UL 2271.

That said, we dislike the circumstance that has resulted in a choice between two different rules that shouldn’t be incompatible. There ought to be room to adopt both UL 2271 and UL 2849. We want everyone riding an e-bike to have confidence that their entire e-bike—especially the battery—is safe to use.